DIY Rolling Workbench with Router Table & Miter Saw Bay — Full Plans

DIY Rolling Workbench with Router Table & Miter Saw Bay — Full Plans

A multi-function rolling workstation is one of the best ways to maximize a small woodworking shop. This design combines:

  • A full workbench
  • Integrated router table
  • Dedicated miter saw bay
  • Long fence support system
  • Lower storage shelf
  • Heavy-duty mobile base

Three major workshop functions in one compact rolling station. Access over 16,000 Woodworking plans 

Perfect for:

  • Garage workshops
  • Compact woodworking spaces
  • DIY furniture building
  • Cabinetmaking
  • Mobile workshop setups

Finished Dimensions

Overall Size

  • Width: 1800mm
  • Depth: 750mm
  • Height: 900mm

Main Sections

Section Width
Router table wing 450mm
Miter saw bay 700–800mm
Workbench support wing Remaining width

Workstation Overview

This workstation provides:

  • Cutting
  • Routing
  • Assembly space
  • Material support
  • Tool storage
  • Mobility

All within one organized bench layout.

Why This Design Works

Instead of separate machines consuming floor space, this station combines:

  • Workbench functionality
  • Precision routing
  • Crosscut capability
  • Material support
  • Storage

Into a single efficient workstation.

Main Base Frame

Frame Material

Use:

  • 90 × 45mm structural timber

OR

  • Double-layer plywood cabinet frame

Base Dimensions

  • 1700 × 650mm

Leg Assembly

Leg Size

  • 90 × 90mm laminated timber legs

Leg Height

  • 760mm

Add lower stretchers and diagonal braces for rigidity.

Work Surface Construction

Top Material

Recommended:

  • Double-layer 18mm plywood
  • MDF with laminate
  • Hardwood butcher block

Final Thickness

  • 36–40mm

A thicker top reduces vibration and sagging.

Miter Saw Bay

Bay Width

  • 700–800mm

Bay Depth

  • 450–500mm

Drop Platform

The saw sits on a lowered platform so:

  • The saw deck aligns flush with workstation surface height

Use:

  • Adjustable spacers
  • Shim blocks
  • Leveling bolts

Accurate alignment is critical.

Router Table Wing

Router Wing Size

  • 450 × 750mm

Router Plate Opening

Typical Insert Plate Size

  • 235 × 298mm

Install:

  • Aluminum insert plate
  • Router lift (optional)

Router Fence System

Fence Size

  • 700–750mm long
  • 90mm tall

Include:

  • Dust port
  • Adjustable fence faces
  • T-track

Fence Guide Rail

Run a continuous fence across:

  • Miter saw support wings
  • Workbench rear edge

Fence Height

  • 90–100mm

Allows:

  • Repeatable cuts
  • Stop block setup
  • Long board support

Bottom Storage Shelf

Shelf Size

  • 1600 × 500mm

Use for:

  • Toolboxes
  • Clamps
  • Lumber
  • Router accessories
  • Dust extractor

Caster Wheels

Recommended Size

  • 100–125mm locking casters

Minimum Load Rating

  • 100kg per caster

Mount using:

  • Through-bolts
  • Reinforced pads

Dust Collection Setup

Router Dust Port

  • 63mm

Miter Saw Hood

Optional rear collection hood:

  • 700mm wide
  • 300mm tall

Connect to:

  • Shop vac
  • Dust extractor

Recommended Tool Sizes

Miter Saw

  • 10" or 12" sliding saw

Router

  • 2HP+ plunge router preferred

Optional Storage Additions

You can add:

  • Drawer banks
  • Clamp rack
  • Router bit storage
  • Push stick holders
  • Charging station
  • Pegboard side panels

Assembly Sequence

  1. Build lower frame
  2. Install legs and braces
  3. Add lower shelf
  4. Build top structure
  5. Create miter saw bay
  6. Build router wing
  7. Install router plate
  8. Mount top surfaces
  9. Install casters
  10. Align miter saw height
  11. Build fence system
  12. Install dust collection
  13. Finish and seal surfaces

Recommended Height

Final Work Height

  • 900mm typical

Best when:

  • Near wrist height standing naturally

Recommended Finishes

Work Surfaces

Use:

  • Polyurethane
  • Hard wax oil
  • Paste wax

Base Structure

Use:

  • Satin enamel paint
  • Shop varnish
  • Matte polyurethane

Optional Upgrades

This workstation can be expanded with:

  • Fold-down outfeed wing
  • T-track clamping system
  • Built-in vise
  • Bench dog holes
  • Router lift system
  • LED task lighting
  • French cleat storage wall
  • Hidden power strip

Safety Tips

Always include:

  • Router guard
  • Push blocks
  • Dust extraction
  • Stable locking casters
  • Proper fence alignment

Disconnect power before changing blades or bits.

Why Multi-Function Benches Are So Effective

This layout improves:

  • Workflow efficiency
  • Space usage
  • Tool accessibility
  • Material handling
  • Shop organization

Instead of walking between separate stations, everything happens in one compact workspace.

Final Thoughts

This rolling workstation combines:

  • Workbench functionality
  • Router table precision
  • Miter saw cutting support
  • Mobile storage
  • Compact efficiency

Into one clean professional woodworking station.

Three major workshop functions. One organized mobile build. Access over 16,000 woodworking plans 

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