DIY Rolling 2-in-1 Workstation — Table Saw & Miter Saw on One Bench
DIY Rolling 2-in-1 Workstation — Table Saw & Miter Saw on One Bench
A compact mobile workstation that combines:
- A central miter saw station
- A built-in table saw bay
- Full support wings for long boards
- Large lower storage shelf
- Heavy-duty locking casters
Perfect for small workshops where every square meter matters. Access over 16,000 Woodworking plans
Finished Dimensions
Overall Size
- Width: 2000mm
- Depth: 750mm
- Height: 900mm
Main Sections
| Section | Width |
|---|---|
| Left extension wing | 550mm |
| Miter saw bay | 900mm |
| Table saw bay | 550mm |
Visual Layout
Materials List
Wood
- 18mm birch plywood — 4 sheets
- 36mm laminated plywood for top surfaces
- Hardwood edging strips
Hardware
- 4 heavy-duty locking casters (100–125mm)
- Pocket hole screws
- Wood screws
- Wood glue
- Drawer slides (optional)
- T-track (optional)
- Adjustable leveling feet (optional)
- Hinges for fold-down wings (optional)
Main Frame Construction
Base Frame
Build from:
- 90 × 45mm structural timber
Frame Size
- 2000 × 750mm
Legs
- 4 legs
- 90 × 45mm laminated pairs
Leg Height
- 760mm
Cabinet Layout
Left Side — Table Saw Bay
Opening Size
- 650mm W × 650mm D
Designed for:
- Jobsite table saw
- Compact contractor saw
Mounting
Saw sits recessed so:
- Saw table aligns flush with workstation top
Center — Miter Saw Bay
Bay Width
- 900mm
Bay Depth
- 450mm
Drop Platform Height
Adjust platform so:
- Miter saw deck matches bench surface height
Extension Wings
Wing Height
- Flush with saw tables
Wing Depth
- 750mm
These support:
- Long boards
- Sheet goods
- Trim work
Top Surface
Main Top
- 36mm laminated plywood
- 2000 × 750mm
Seal and wax surface for smooth feeding.
Lower Shelf
Shelf Size
- 1850 × 650mm
Use for:
- Tool storage
- Dust extractor
- Lumber offcuts
- Blade storage
Casters
Recommended Size
- 100–125mm locking casters
Mounting
Reinforce underside with:
- Extra plywood pads
- Through-bolts + washers
Weight Capacity
Aim for:
- Minimum 400kg total load rating
Table Saw Integration
Flush Alignment
Critical:
- Table saw surface must align exactly with workstation top
Use:
- Shim blocks
- Adjustable mounting rails
Fence Clearance
Leave rear clearance:
- 150–200mm behind table saw
Allows:
- Dust collection hose
- Fence movement
- Motor ventilation
Miter Saw Fence System
Fence Height
- 90mm
Fence Length
- Full 2000mm possible
Add:
- Measuring tape
- Stop block system
- T-track
Optional Fold-Down Wings
If space is tight:
- Add hinged outer wings
Suggested Size
- 400mm fold-down sections
Use locking support brackets underneath.
Dust Collection Setup
Table Saw Port
- 63mm or 100mm hose
Miter Saw Hood
Build rear collection box:
- 600mm W × 300mm H × 250mm D
Connect to shop vac or extractor.
Storage Upgrades
Optional additions:
- Drawer bank
- Clamp rack
- Blade drawer
- Push stick holder
- Charging station
- Pegboard side panel
Suggested Tool Sizes
Table Saw
Ideal size:
- 500–700mm wide portable saw
Miter Saw
Best fit:
- 10" or 12" sliding compound saw
Assembly Order
- Build lower base frame
- Install legs
- Add lower shelf
- Build side supports
- Install tabletop
- Create table saw bay
- Create miter saw drop section
- Mount casters
- Align saw heights
- Install fences and accessories
- Add dust collection
- Finish and seal
Recommended Height Alignment
For comfort:
- Final work surface should sit near wrist height
Typical:
- 880–920mm overall
Finishing
Best finishes:
- Polyurethane
- Hard wax oil
- Enamel paint for cabinet
- Paste wax on top surface
Why This Design Works
This workstation:
- Saves floor space
- Supports long cuts
- Keeps both saws mobile
- Improves accuracy
- Centralizes workflow
One bench. Two major machines. Full workshop efficiency.
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