DIY Brick Outdoor Kitchen Counter — Full Construction Guide
DIY Brick Outdoor Kitchen Counter — Full Construction Guide
A permanent outdoor kitchen counter built with structural brick columns, reinforced concrete countertop, integrated sink, lower wood cabinet storage, and open shelving. Designed for patios, braai areas, gardens, and backyard cooking spaces. Access over 16,000 Woodworking plans
Finished Dimensions
| Part | Metric | Imperial |
|---|---|---|
| Total Length | 1700 mm | 66 15/16 in |
| Total Depth | 700 mm | 27 1/2 in |
| Total Height | 920 mm | 36 1/4 in |
| Countertop Thickness | 50 mm | 2 in |
| Brick Column Width | 350 mm | 13 3/4 in |
| Open Shelf Height | 350 mm | 13 3/4 in |
Finished Layout
The kitchen includes:
- Left brick support column
- Center wood cabinet
- Right open shelf storage
- Reinforced concrete countertop
- Built-in sink cutout
- Rear backsplash lip
Materials List
Brick & Masonry
| Material | Quantity |
|---|---|
| Clay bricks | 180–220 |
| Cement | 8–10 bags |
| Building sand | 1 cubic meter |
| Gravel | 0.5 cubic meter |
| Rebar (10 mm) | 20 meters |
| Wire mesh | 1 sheet |
Wood Materials
Cabinet Components
- Exterior-grade plywood — 18 mm
- Hardwood or treated pine doors
- Exterior wood sealer
Plumbing Materials
- Stainless outdoor sink
- Sink drain kit
- PVC drain pipe
- Outdoor faucet
- Flexible braided supply lines
Hardware
- Heavy-duty hinges
- Exterior screws
- Concrete anchors
- Magnetic catches
- Adjustable feet
- Silicone sealant
Foundation Requirements
Concrete Slab Base
| Dimension | Metric | Imperial |
|---|---|---|
| Slab Length | 1900 mm | 74 3/4 in |
| Slab Depth | 850 mm | 33 1/2 in |
| Slab Thickness | 120 mm | 4 3/4 in |
Slab Reinforcement
Install:
- 10 mm rebar grid
- 200 mm spacing
- Gravel base underneath
Brick Column Dimensions
Left Column
| Metric | Imperial |
|---|---|
| 350 × 700 mm | 13 3/4 × 27 1/2 in |
Right Column
Same dimensions.
Brick Column Height
| Metric | Imperial |
|---|---|
| 870 mm | 34 1/4 in |
Concrete top brings final height to 920 mm.
Mortar Mix Ratio
Standard Brick Mortar
- 1 part cement
- 4 parts sand
Brick Layout
Recommended Pattern
- Running bond OR
- Stack bond for modern style
Cabinet Opening Dimensions
| Metric | Imperial |
|---|---|
| 900 × 700 mm | 35 1/2 × 27 1/2 in |
Wood Cabinet Construction
Cabinet Box
| Part | Qty | Size (mm) |
|---|---|---|
| Side Panels | 2 | 700 × 700 |
| Bottom Panel | 1 | 864 × 680 |
| Shelf | 1 | 864 × 680 |
| Back Panel | 1 | 900 × 700 |
Cabinet Doors
Double Door Setup
| Door Size | Metric | Imperial |
|---|---|---|
| Each Door | 445 × 690 mm | 17 1/2 × 27 1/8 in |
Use:
- Exterior hinges
- Magnetic catches
Open Shelf Section
Shelf Dimensions
| Metric | Imperial |
|---|---|
| 350 × 700 mm | 13 3/4 × 27 1/2 in |
Perfect for:
- Firewood
- Charcoal
- Pots
- Outdoor cookware
Concrete Countertop
Top Size
| Metric | Imperial |
|---|---|
| 1700 × 700 × 50 mm | 66 15/16 × 27 1/2 × 2 in |
Countertop Reinforcement
Use:
- Wire mesh centered in slab
- Additional rebar around sink opening
Sink Opening
Standard Sink Cutout
| Metric | Imperial |
|---|---|
| 500 × 400 mm | 19 3/4 × 15 3/4 in |
Position:
- 250 mm from right side
- 100 mm from rear edge
Countertop Formwork
Melamine Mold Construction
Use:
- 16–18 mm melamine
- Silicone corner fillets
This creates:
- Smooth edges
- Cleaner finish
Concrete Mix Ratio
Countertop Mix
- 1 part cement
- 2 parts sand
- 3 parts stone
Optional:
- Add fiber reinforcement
- Add pigment
Concrete Finishing
After curing:
- Wet sand surface
- Fill pinholes
- Polish smooth
- Seal with concrete sealer
Backsplash Lip
Rear Concrete Lip
| Metric | Imperial |
|---|---|
| 75 mm high | 3 in high |
Prevents water runoff behind counter.
Plumbing Layout
Water Line
Run supply:
- Through rear wall OR
- Through slab
Drainage
Minimum drain slope:
- 2%
Ventilation
If storing:
- Gas bottles
- Charcoal
- Chemicals
Leave rear ventilation gaps.
Recommended Outdoor Finishes
Brick
- Masonry sealer
Concrete
- Food-safe penetrating sealer
Wood
- Marine varnish OR
- Exterior oil finish
Assembly Order
- Pour reinforced slab
- Build brick columns
- Install cabinet base supports
- Build wood cabinet
- Construct countertop mold
- Pour reinforced concrete top
- Install sink
- Connect plumbing
- Install shelves and doors
- Seal all surfaces
Optional Upgrades
- Built-in braai grill
- Pizza oven section
- Stone veneer finish
- LED under-counter lighting
- Pull-out trash bin
- Mini fridge opening
- Stainless steel doors
- Fold-down prep extension
Recommended Counter Overhang
| Location | Overhang |
|---|---|
| Front Edge | 30–40 mm |
| Side Edges | 20–30 mm |
Estimated Weight
| Component | Approx Weight |
|---|---|
| Brick Structure | 350–450 kg |
| Concrete Top | 120–160 kg |
| Total Assembly | 500–700 kg |
Long-Term Durability Tips
- Seal concrete every 1–2 years
- Re-oil wood annually
- Keep drainage clear
- Cover during extreme weather
- Avoid standing water around brick base
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